Astro X Series CE Intumescent Pipe Collar

The Astro X Series CE Pipe Collar is a state-of-the-art fire protection device designed to seal service penetration apertures that accommodate plastic pipes, ensuring the integrity of fire-resistance-rated walls and floors. Utilizing advanced thermoplastic composites and graphite intumescent technology, the Astro X Series CE Pipe Collar provides reliable protection against the spread of fire and smoke in building constructions.

Key Features and Components

1. Graphite Intumescent Technology:

   • Intumescent Material: At the core of the Astro X Series CE Pipe Collar is a high-performance graphite-based intumescent material. When exposed to high temperatures, typically those encountered during a fire, the intumescent material expands significantly. This expansion creates a high-pressure seal that closes off any gaps left by the softening or melting plastic pipes, effectively preventing the passage of fire and smoke through the penetration aperture.

2. Durable Mild Steel Case:

   • Construction: The intumescent material is encased in a robust mild steel shell that provides structural integrity and protection. The steel casing is designed to withstand high temperatures and mechanical impacts, ensuring that the collar remains securely in place during a fire event.
   • Design: The shell’s design is ultra-thin, with a depth of 30mm or 40mm, allowing for installation in tight or restricted spaces without compromising on fire protection efficacy.

3. Fire Resistance Ratings:

   • Performance: The Astro X Series CE Pipe Collar has been rigorously tested and certified to provide EI120 and EI240 fire resistance ratings. These ratings indicate the collar’s ability to maintain its fire-resistance performance for 120 and 240 minutes, respectively, as per EN1366-3:2009 standards.
   • Test Configurations: The collar has been tested with various end-capping configurations, including U/U (Uncapped/Uncapped), C/U (Capped/Uncapped), U/C (Uncapped/Capped), and C/C (Capped/Capped). This versatility ensures that the collar can adapt to different installation scenarios and requirements.

4. Installation and Compatibility:

   • Installation: The Astro X Series CE Pipe Collar is designed for ease of installation. It is supplied fully assembled and is typically installed by wrapping it around the pipe at the soffit or on both faces of walls, depending on the application. The collar does not come with fixings, allowing for flexible installation approaches.
   • Compatibility: The collar is suitable for use with a variety of pipe materials, including polypropylene (PP), polyethylene (PE), and polyvinyl chloride (PVC). This broad compatibility makes it a versatile choice for various building services and installations.
   • Wall and Floor Constructions: It can be installed on both flexible and rigid wall and floor constructions. Additionally, it is compatible with Astro Batt systems, which can be used in conjunction with the collar to enhance overall fire resistance performance.

5. Fire Protection Function:

   • Sealing Capability: When exposed to fire, the intumescent material expands to form a tight seal around the pipe. This seal effectively blocks any gaps and joints through which fire and smoke could otherwise travel. By closing off these penetrations, the collar helps to maintain the fire resistance rating of the wall or floor assembly, thereby preventing the spread of fire and protecting building occupants and property.

Applications and Usage

The Astro X Series CE Pipe Collar is used in a variety of scenarios where plastic pipes penetrate fire-resistance-rated walls or floors. Typical applications include:

• Commercial Buildings: For plumbing, HVAC systems, and other services where plastic or insulated pipes pass through fire-resistance-rated barriers.
• Residential Buildings: In high-rise residential buildings where fire safety regulations require the protection of service penetrations.
• Industrial Settings: For installations involving large-diameter pipes or complex piping systems that require reliable fire protection.

Compliance and Standards

The Astro X Series CE Pipe Collar is designed to meet stringent fire safety standards. It has been tested and certified according to EN1366-3:2009, ensuring it meets the necessary performance criteria for maintaining fire resistance. The product's compliance with these standards provides assurance of its reliability and effectiveness in real-world fire scenarios.

Summary

The Astro X Series CE Pipe Collar is a cutting-edge fire protection solution designed to maintain the fire resistance of walls and floors penetrated by plastic pipes. Featuring advanced graphite intumescent technology within a durable mild steel casing, the collar provides high-volume expansion and pressure sealing to prevent the spread of fire and smoke. With EI120 and EI240 fire resistance ratings and compatibility with various pipe materials and construction types, it offers a versatile and effective solution for a wide range of building applications. Supplied fully assembled and easy to install, the Astro X Series CE Pipe Collar is a key component in safeguarding building integrity during fire events.

Please note images are used for illustration purposes- Please always read the description.